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We are proud to announce the acquisition of A. Hopf Kunststoffverarbeitung GmbH, a family-owned German company based in Cadolzburg, specialising in plastic injection moulding for the life sciences sector.

Founded in 1949 by Mr Anton Hopf, A. Hopf GmbH was one of the pioneers of injection moulding in Germany. Since then, the family name has been associated with high quality and customised solutions for single-use life science components. With a 1600 sqm production area, 350 sqm of ISO 8 clean room and a 350 sqm tool shop, A. Hopf GmbH serves the whole of Europe from its base in Germany. The company offers a range of components for enteral and intravenous applications and any medtech activity (components for nutrition, high flow valves, production of specific parts in thermoplastics, precision injection moulded parts). Any thermoplastic material can be processed in Cadolzburg, with a focus on BPA-free solutions. In this way, A. Hopf enables us to integrate the injection moulded parts into your overall projects and respond to your needs.

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Thanks to our unique manufacturing expertise, our R&D team has helped our client, a contract manufacturer, to review and improve a critical production process manufacturing equipment.
This has resulted in improved capabilities and quality of products delivered.

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DEVELOPMENT PROCESS

→  PROJECT

Manufacturing Process Analysis
Mechanical CAD Design
Industrial Automatism Software Development
Equipment Manufacturing
FMEA Risk Analysis

→ OUTCOME

Design History File
IQ OQ PQ Validation Plan
CE Mark


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Our client, Physio-Assist has developed an innovative concept of equipment and tubing set dedicated to bronchial pathologies. We have acted as their product development and industrialization partner and have help drive the concept to fully operational equipment.
Physio-Assist:
A French innovative company search a partner for equipment and disposable device development.

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DEVELOPMENT PROCESS

→  EQUIPMENT PROJECT

Design for Manufacture
Mold Manufacturing
FMEA Risk Analysis

→  DISPOSABLE DEVICE PROJECT

Design for Manufacture
Material Selection
Mold and Assembling Tools Manufacturing
FMEA Risk Analysis

→ OUTCOME

Design History File
IQ OQ PQ Validation Plan
Performance Validation
CE Mark – OBL Contract

  MANUFACTURING

Injection Molding
Ultrasonic Welding
Assembling; Packaging


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After industrialization of an initial version of the device, our R&D team has fully redesigned the new version based on competitive review of functionalities. In addition, we have co-developed and co-patented part of the product.

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DEVELOPMENT PROCESS

→  PROJECT

Concept Pre-study
CAD Design
Rapid Prototyping
Material Selection
Design for Manufacture
Mold Manufacturing
Assembling Tools Manufacturing
FMEA Risk Analysis

→ OUTCOME

Design History File
IQ OQ PQ Validation Plan
CE Mark

  MANUFACTURING

Injection Molding
FEP Tip Forming
Assembling
Packaging
Sterilization


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For our innovative client, we have reviewed and analyzed decompression devices on the market and redefined the market standard with new design and improved performance for end users.

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DEVELOPMENT PROCESS

→  PROJECT

CAD Design
Design for Manufacture
Mold Manufacturing
Assembling Tools Manufacturing
FMEA Risk Analysis

→ OUTCOME

Design History File
IQ OQ PQ Validation Plan
CE Mark

  MANUFACTURING

Injection Molding
Over-molding
Tip forming
Driling
Pad Printing
Assembling; Packaging; Sterilization


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After the initial basic design phase, our R&D team has fully reviewed the initial prototype and help redevelop and industrialize this device to meet market requirements. 



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DEVELOPMENT PROCESS

→  PROJECT

Concept Pre-study
CAD Design
Rapid Prototyping
Material Selection
Design for Manufacture
Mold Manufacturing
Assembling Tools Manufacturing
FMEA Risk Analysis

→ OUTCOME

Design History File
IQ OQ PQ Validation Plan
Performance Validation
CE Mark – OBL Contract

  MANUFACTURING

Injection Molding
Ultrasonic Welding
100% Performance testing
Assembling
Packaging
Sterilization



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